13. Downstream innovation - chemical and zinc production at Avonmouth.
Another technologically advanced industry with its roots in the nineteenth
century is chemicals. Crew's Hole, an area to the east of Temple Meads, which
in the 1830s lay outside the Bristol conurbation, was the original location
of the Bristol tar works. In the early days, under the name Roberts & Daines,
the principal product was creosote, sold as a preservative for the wooden sleepers
of the Great Western Railway. The raw material was coal-tar, the residue from
gas production. Later, under the name of William Butler & Co., the firm diversified
into the production of all kinds of oil-based chemicals, ranging from the relatively
primitive (lamp black) to the highly sophisticated (ingredients for plastics).
Its tar distilling interests were sold out to the gas boards in 1962, and it
was later relocated at Avonmouth, producing disinfectants, antiseptics and preservatives.
It is now a subsidiary of an American company, Tenneco Organics.#35 Crew's Hole
must have been a place to avoid in the nineteenth century. The tar distillery
was just one of several chemical factories emitting unpleasant fumes into the
atmosphere. Most notable was the Netham Alkali works, originally opened in the
1840s, which produced sulphuric acid, and other chemicals such as sal ammoniac,
washing soda and super-phosphates. By the late nineteenth century it had between
406 and 500 men on its payroll. The firm provides yet another example of the
interlocking interests so typical of business in Bristol; its chairman was the
soap manufacturer Charles Thomas, and the board included Joseph Wethered, a
leading coal-owner. The company was eventually taken over by I.C.I., which closed
the factory after the Second World War. I.C.I. remains the most important manufacturer
of chemicals in the region, with an enormous complex at Severnside for the production
of ethyleneoxide, glycol, ammonia and fertilisers. Work began on the 1,000 acre
site in 1960. This, as in the case of the Imperial Smelting Corporation's Avonmouth
Works, is best seen as a development quite independent of older industries,
now defunct, in Bristol itself.#36 The building of the vast Avonmouth zinc complex
between 1917 and 1923, at a cost of more than £800,000, was a result of the
exigencies of war. Before 1914, a large part of the zinc concentrates produced
in Australia were sent to Germany for refining. Britain in turn imported a large
part of the refined metal needed by industry. When war broke out with Germany,
government initiatives led to the formation of the National Smelting Co. and
the decision to build a massive smelting works and sulphuric acid complex at
Avonmouth. It is not clear why the Avonmouth site was chosen, though it seems
certain that the availability of cheap land close to the government munitions
factory and the advantage of a deepwater port were important factors. After
the war, demand plummeted and National Smelting ran into difficulties. The business
was rescued by a team of eminent British industrialists with interests in metals
and chemicals, and it progressed steadily in the 1920s before being taken over
by the newly formed Imperial Smelting Corporation in 1929. Imperial was from
the first controlled by the Zinc Corporation of Australia, and that connection
remains down to the present, although it should be borne in mind that the Australian
owners themselves are controlled by yet more powerful British interests. Over
the years, smaller British zinc plants have been closed down by Imperial in
order to concentrate production at Avonmouth. It is here that the famous Imperial
Smelting Process was developed. From 1967, the Avonmouth Works was home to the
largest and most efficient zinc blast furnace in the world.#37